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Thermoformed Pickleball Paddle Manufacturer to Upgrade Your Brand

Starting from MOQ 100pcs

Are you looking to upgrade your brand with high-quality thermoformed Pickleball paddles? At iAcesport, we specialize in making top-notch thermoformed paddles that offer great performance, durability, and customization options. Let's explore how our products can help your brand stand out in the pickleball market.

What we offer

Thermoformed Professional Pickleball Paddle

At iAcesport, we offer a variety of thermoformed Pickleball paddles designed to meet different player needs and preferences. Our paddles are crafted with precision to ensure top performance, durability, and customization options.

Thermoformed T700 Carbon fiber-13/14/16mm thickness
Thermoformed pickleball paddle
Thermoformed Japanese Toray 700k Carbon fiber
carbon fiber pickleball paddle
Thermoformed 3D 18K
Thermoformed pickleball paddle
Thermoformed Edgeless Paddles
Edgeless Thermoformed pickleball paddle
Thermoformed Titanium Kevlar
Titanium pickleball paddle
Thermoformed red-black Kevlar
kevlar pickleball paddle
Thermoformed blue-black Kevlar Paddles
Blue-black kevlar paddle
Thermoformed Round-Head Paddles
Elongated round-head pickleball paddle
Thermoformed 3K Pickleball Paddles
3K/18K Pickleball Paddle
Our Strength

Benefits of Thermoformed Pickleball Paddles

As leading Pickleball Manufacturer, premium thermoformed pickleball paddles from iAcesport offer a range of advantages that cater to both competitive and recreational players, increase your brand. Here are the key benefits:

Superior Durability

Outlasting traditional materials, the thermoforming process creates exceptionally durable paddles that are resistant to wear and tear., ideal for frequent play.

Larger Sweet Spot

Enjoy a larger sweet spot for improved control and precise shots, a clear advantage over standard paddles.

Superior Spin and Control

Textured surfaces, like sandblasting or textured weaves, offer better spin and control, enhancing your game strategy.

Lightweight Yet Strong

The use of advanced materials ensures that our paddles are lightweight without sacrificing strength. This results in a best paddle that is easy to handle and reduces player fatigue, making it ideal for long matches or practice sessions.

Customizable for Individual Play Styles

Our best thermoformed pickleball paddles are highly customizable. Whether it’s the size, weight, or aesthetic design, brands can tailor the paddle to their specific brand style and preferences.

Comparative Superiority

Compared to other materials, thermoformed paddles deliver better resilience, a more responsive playing surface, and consistent performance, making them a superior choice for players looking to elevate their game.

How to Make a Design for Thermoformed Paddle?

When designing the face of thermoformed Pickleball paddles, there are two surface treatment techniques you can consider: Spray Sanding and Fabric Textured. Due to the power-oriented nature of thermoformed paddles, these treatments add a rough texture that enhances ball control and spin.

Spray Sanding

Spray Sanding

Ideal For:

  • Creating colorful patterns and logos with a matte finish.

Process:

  • After applying UV printing, an additional layer of sanding is sprayed onto the paddle face, creating a rough texture that improves grip and ball control.

Benefits:

  • Enhances control and spin

  • Adds a unique matte finish

  • Ideal for colorful and intricate designs

kevlar design

Fabric textured

Ideal For:

  • Logos with only a few letters; not suitable for full-face pattern design as it may affect the rough texture.


Process
:

  • This technique involves adding a slight roughness to the paddle face, providing an excellent surface for control and spin. The fabric-like texture enhances the paddle’s grip on the ball, making it ideal for players seeking improved performance.


Benefits
:

  • Adds a soft touch while enhancing grip.

  • Best for minimalistic designs with logos or small patterns.

  • Improves ball control and spin.

Personalized Pickleball Accessories Solutions

We provide a complete suite of high-quality pickleball accessories to complement your pickleball paddles brand. Customize paddle covers, bags, rubber bands, edge guards, grip rings, and handle end caps with your brand logo to create a cohesive look.

custom handle

Handle

  • Regular colors : White, Black, Brown. Other colors can be customized.
  • Custom 3D logo on it 

Edge Guard

  • Regular colors: White, Black. Other colors can be customized.
  • Custom colorful font  logo 

End Cap

  • Custom crystal stickers or  silk-screened end caps

Rubber Band

  • Regular colors : White, Black. Other colors can be customized.
  • Custom logo 
silkscreen end cap
Custom balls

Custom Balls

  • Injection molded ball (26 hole & 40 hole )

     

  • Rotomolded ball (40 hole)


  • Custom logo on the ball

Custom Package: Paddle Cover

  • Custom logo or font on it 

Paddle Bag

  • Custom logo on bag  

Paper Box

  • OEM/ODM services . We offer a variety of box options including single paddle, double paddle, or boxes with balls. Custom packaging for your brand is also available. Please contact us for details.

     
Paper box and cover
iAcesport FActory

What is Thermoformed Pickleball Paddle Manufacturing Process?

Innovative Process

Thermoforming is a specialized process that use to seal the interior of the pickleball paddle. We add carbon fiber materials along the edges and inject EVA foam, utilizing a novel thermal press technique to create thermoformed edges and an integrated structure. This process results in sealed-edge injection foam that is both lightweight and durable, sealing the honeycomb core before adding edge guards. Unlike cold-press paddles, our thermoformed paddles are thermally pressed for a superior durable.

Enhanced Edge Seal with Foam Layer

The foam-layered sealed edges provide a softer touch and increased control, leading to more precise shots. This makes our high-end paddles exceptionally suitable for intermediate to advanced players and various competitions.

Step-by-Step Excellence
  • Material Selection & Mold Creation: Choosing high-quality materials and creating precise molds for consistent paddle shapes.

  • Advanced Thermoforming: Heating materials and vacuum-forming them over molds for intricate shapes and designs.

  • Cooling & Trimming: Setting the shape with cooling and trimming excess material for clean edges.

  • Customization & Finishing: Adding custom colors, patterns, logos, and final touches like surface texturing.

Why make your Custom Pickleball Paddle with iAcesport?

Are you tired of low-quality paddles that don’t meet your expectations? At iAcesport, we understand your needs and offer solutions that truly make a difference.

Thermoformed pickleball paddle

With years of experience, we produce high-quality Pickleball paddles that players love. We know what works and ensure you get the best promotion for your brand every time.

✅  All our paddles meet USAPA standards, guaranteeing top performance and reliability

We offer extensive customization options to make your brand paddles unique. From logo printing to custom colors, we can bring your vision to life.

Our prices are highly competitive, so you don’t have to dip into your savings

Serving clients worldwide, including the USA, Europe, and Australia, we understand different market needs and cater to them effectively. We value long-term relationships and provide excellent service to support your business growth

TESTIMONIAL

What Our Customers Say

John
John Miller Tournament Director

As a Tournament Director, ensuring our players have top-quality equipment is crucial. Since switching to iAcesport, our event feedback scores have increased by 30%. Their thermoformed paddles are incredibly durable and have noticeably improved our players' performance. The custom logo options added a professional touch to our tournaments. I highly recommend iAcesport for brand looking to elevate their game

Sarah Thompson Sporting Goods Store Owner

As a store owner in the USA, quality and reliability are my top priorities. iAcesport has been a game-changer for my business. Their paddles not only meet USAPA standards but also offer unique custom designs that my customers love. Since partnering with iAcesport, my sales have increased by 40%, and customer satisfaction has never been higher. The competitive pricing has allowed me to maintain healthy profit margins while offering top-quality product

Evelyn Clark
Evelyn Clark CEO of Peak Performance Sports

Running a large sporting goods company means I need a supplier who can meet high demands and maintain top quality. iAcesport has exceeded my expectations. Their thermoformed paddles are a hit among our clients for their durability and excellent control. Customizing paddles with our brand's unique designs has set us apart from competitors. Since we started using iAcesport paddles, our client retention rate has improved by 25%. Their prompt delivery and exceptional customer service make them a reliable partner

COMMON QUESTIONS

Most Popular Questions

A thermoformed Pickleball paddle is made using a one-piece molding process that enhances stability and durability. This advanced manufacturing technique involves heating materials and molding them into a single, integrated structure, resulting in a paddle that provides superior performance and longevity.

Yes, thermoformed paddles are very durable because the heat molding process makes them strong and long-lasting.

You can add weight to the sides of the paddle to increase stability and improve control. This also helps reduce vibrations when hitting the ball.

Thermoformed paddles are more durable, provide better control, and have consistent quality than cold press.

Yes, thermoformed Pickleball paddles are generally better because they are more durable, perform better, and are made with consistent quality. These paddles are perfect for both casual and competitive play.

Common thicknesses for thermoformed paddles are 14mm and 16mm. Thicker paddles provide more power and stability. We also have 13mm.

We offer two different shapes for thermoformed Pickleball paddles: flat-head and round-head. Additionally, you can customize the shape by creating a mold that fits your brand's unique design.

Yes, you can! We provide OEM/ODM services. You can create any shape / thickness paddle you want. Just send us your design, and we will provide a quote and offer suggestions.

The time required to manufacture custom thermoformed Pickleball paddles typically ranges from 15 to 20 days, depending on the design's complexity.

A thermoformed Pickleball paddle is created using a high-temperature molding process to form a single, seamless piece. This method makes the paddle more stable, durable, and less prone to separation or damage compared to paddles made with traditional methods.

FAQ

Custom Your Pickleball Brand With Easy

  • Our MOQ for most paddles is 100 pieces
  • Yes, we offer samples either blank or with your logo to ensure you are satisfied with the product before committing to a bulk order.

First, decide which material and which dimension you want, and then we will send you a frame diagram file. Place your design into the file to see an approximate effect of the customized paddle pattern; we will make the sample according to the file.

  • Simply email us or contact us at whatsapp to get started. Provide us with the paddle type, customization details, and your shipping address, and we’ll handle the rest!
  • We accept PayPal for sample orders, ensuring a secure and convenient transaction process. For formal order, it goes through TT bank company account

Custom order production times can vary based on the complexity of the design and the order size. Typically, it takes about 3-15 days from design approval to complete production. We always aim to deliver your custom orders as efficiently as possible without compromising on quality.

Let's Talk

Ask For a Quick Quote

We will contact with you within 1 hour, please pay attention to the email “@iacesport.com”