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This image shows the PP honeycomb core before lamination, which is the most commonly used inner structure in modern pickleball paddles. It provides balanced performance, excellent durability, and strong vibration control, making it ideal for both beginner and intermediate-level paddles
A Better Entry-Level Choice
In today’s pickleball market, high-end paddle core materials mainly fall into three categories: PP honeycomb core, Nomex honeycomb core, and EVA/foam core. Among them, PP honeycomb core stands out as the most beginner-friendly option because it offers balanced feel, vibration control, durability, and broad suitability across different player groups.
Broader Applicability
PP honeycomb core is suitable for youth, adults, and senior players. Whether for community play, club training, or competitive use, PP core is the safest and most reliable choice.
Why New Pickleball Brands Should Choose PP Honeycomb as Their Primary Paddle Offering
For new paddle brands entering the market, PP honeycomb core offers the most stable combination of affordability, comfort, durability, and user acceptance.
Key Reasons
- Easier customer education
- Fits the majority of mass consumer groups
- Fewer after-sales problems
- Foundation product before premium expansion
Recommended Face Material Pairings
| Combination | Benefits | Recommended Audience |
|---|---|---|
| PP Core + Fiberglass Face | Soft, forgiving, training-friendly | Beginners |
| PP Core + Carbon Fiber Face | Strong control and spin | Intermediate–Advanced |
| PP Core + Foam Edge + Carbon Fiber | Larger sweet spot, higher comfort | Premium users |
1. Overall Comparison: PP VS Nomex VS EVA Cores
| Category | PP Honeycomb Core | Nomex Honeycomb Core | EVA / Foam Core |
|---|---|---|---|
| Recommended Skill | Beginner–Advanced | Intermediate–Advanced | Intermediate–Advanced |
| Forgiveness | High | Low | Medium–High |
| Feel | Soft, controlled | Hard, fast | Soft, elastic |
| Vibration | Low | High | Very low |
| Lifespan | Stable performance | Long core life but harsh feel | Depends on craft precision |
| Price Range | Best value | Mid–higher | High |
| Best Use Case | Training & daily play | Power & singles | Premium models |
Why PP Honeycomb Is the Best Starting Point
High Forgiveness & Larger Sweet Spot
Balanced Feel & Joint-Friendly
Suitable Across All Ages
PP and Face Material Performance
PP + Fiberglass
Soft feel, high forgiveness — ideal for beginners.
PP + Carbon Fiber
Better control, better spin — ideal upgrade.
PP + Foam Edge
Larger sweet spot and reduced vibration — premium evolution.
If Upgrading the Brand: Consider EVA + EPP Hybrid High-End Core
- Strong vibration absorption
- Larger sweet spot
- More power support
- Premium positioning capability
Summary
PP honeycomb core provides the most balanced performance and is the best foundation material for new brands to establish core product models. EVA + EPP hybrid cores act as the ideal upgrade path for premium-performance markets.
⭐ Recommended Product Line Strategy for New Pickleball Brands
| Level | Material Combination | Positioning | Business Benefit |
|---|---|---|---|
| Entry / Traffic Driver | PP + Honeycomb + Carbon Fiber / Fiberglass | Volume product | Attracts customers, high conversion |
| Main Profit Model | PP + Honeycomb + Thermoformed Carbon Fiber | Hero product | Higher margin, professional performance feel |
| Flagship / Premium | EVA + EPP + Carbon Fiber | Top flagship | High profit, brand recognition, differentiation |
Benefits for New Sellers
- Clear product hierarchy makes marketing easier
- Covers full customer journey from beginner to advanced
- Increases average order value & repeat purchase rate
- Builds brand professionalism quickly
- Reduces development risk & inventory cost structure
Start wide with PP → scale profit with thermoformed PP → elevate brand with EVA + EPP.
